ThermoJet – Modular Gas Heater for Safe, Efficient Heating

ThermoJet is a modular gas heater for 45+ uses like ovens and corrugation. It cuts diesel/electricity costs by up to 80% and works safely in both open and enclosed chambers. Ideal for Africa’s needs.

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Inspiration

ThermoJet was born during Nigeria’s diesel crisis. Mr. Ola, a carton producer, struggled daily with the high cost of running his 350 KVA diesel generator. His challenge inspired me to develop a safer and more affordable gas-powered alternative.

What It Does

ThermoJet is a modular gas heater designed for safe, efficient combustion in ovens, dryers, boilers, kilns, corrugating machines, and more. It replaces traditional electric or diesel heating systems, cutting operating costs by up to 80%. ThermoJet eliminates open flames by using a perforated stainless-steel chamber with a wire mesh, which distributes heat evenly. It is customizable in size, shape, and length, with optional auto-ignition and airflow control.

How We Built It

Over three months of trial and error, I solved key challenges such as achieving stable combustion inside enclosed chambers and designing the correct perforation pattern. With little online support, I relied on hands-on prototyping and intense focus. The system was first successfully tested on a corrugating machine.

Challenges Faced

Achieving stable combustion in enclosed systems

Tuning the gas-to-air ratio

Lack of accessible technical documentation

Funding limitations

Key Accomplishments

Reduced heating cost by up to 7 3rd0% compared to electric or diesel systems

Developed a flame-controlled burner safe for enclosed spaces

Successfully tested on a corrugating machine

Sparked the design of a next-generation industrial bakery oven

What We Learned

Persistence, focus, and solving real local problems can lead to breakthrough innovations. When the need is real, practical solutions emerge.

What’s Next

Finalize the industrial gas-powered bakery oven prototype

Complete the ThermoJet patent application

Launch pilot testing in Lagos-based bakeries

Scale up production for energy-challenged African markets

Built With

  • burner
  • coreldraw
  • design
  • documentation
  • gas
  • heat
  • metal
  • prototype
  • safety
  • stainless-steel-and-heat-resistant-wire-mesh-gas-nozzles-and-adjustable-air-gas-control-valves-welding-machine
  • thermometer
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Updates

posted an update —

ThermoJet , Now Smarter, Safer, and More Efficient Than Ever

We’ve taken ThermoJet, our modular gas-powered heater, several steps further!

Originally designed for stable combustion and energy-efficient heating in industrial ovens and dryers, ThermoJet has now been upgraded with modern automation and safety features.

What’s New?

  • Auto-Ignition System – No need for manual lighting. The new igniter module enables safe, hands-free startup, reducing human error and boosting reliability.

  • Digital Thermostat Control – Integrated temperature regulation ensures precise heat management for baking, drying, and industrial processes. It prevents overheating and maintains consistent performance.

  • Improved Gas-Air Mix Adjustment – More intuitive knob design for better combustion control These enhancements came directly from field feedback and real-life application, including trials in corrugating machines and a new industrial bakery oven prototype design.

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