1:00 update: Because we have nothing worth demonstrating, we have decided to disqualify ourselves so we can continue to work.
A refurbished WW2 helmet Two circuits that will run the coils The mounting for the circuits and PVC pipes. Two wound secondary tesla coils. Two support structures for the primary, also wound.
12:45 update: We have a circuit, we are tuning it. Fabrication is almost done, all that's left is to glue things together and make it work. The deadline of 1:00 will not be reached.
Sunday update: Problem with circuits, it looks like we may not get the music part done. Boo.
Midnight Saturday update: We've successfully constructed two primary coils, two secondary coils, supports, and the circuit. We are aiming to get one test coil constructed before we leave tonight just so we can be sure our circuit works.Tonight Paul has some plasma cutting to do so we can put the coils on the helmet.But if this coil works tonight then tomorrow all we have to do is construction. We haven't even started on the modulator circuit yet, so we may not be able to make them play music this weekend :(
What you see in some of the pictures we uploaded, in order:
Our first tesla coil. We threw this together with stuff we had around just to make sure we had the science down and could tune the coils. It didn't make much of a spark but it did light up that bulb in the beer bottle. To clarify, that bulb is not plugged in. It's being powered by the field generated by the coil.
We found a great WWII helmet and polished it up, but the inside webbing was dead. Paul made some plates and brought his pop riveter so Jamie could reconstruct the webbing inside the helmet for easier (and safer HAHAHAHAHA) wearing.
Jamie in Inkscape designing our primary coil supports.
Circuit diagram. We changed this a bit.
Beautiful, Beautiful secondary coils. That's 30 gauge wire. Beautiful.
We're hoping to mount some fans to help with the heat. Bradford cut us some from my steel cans.
Laying out the primary coil supports. Not drawn to scale. (Oh god, was it not drawn to scale. facepalm)
Starting on the webbing for the helmet.
Bradford holding the coils he wound, both primary and secondary. He turned out to have as surprising aptitude for winding coils, so he is now our coil master.
Paul and Bob soldering circuits. Despite the smile, Paul is not a serial killer. He's very nice.
Short version: We thought it'd be cool. There were other things we thought'd be cool (drones with multiple cameras doing 3D surface mapping, mesh network devices, some projects not suited to an all-ages environment, some just goofy). This seemed to fit our skillsets and the time and space available.
What we've done prior to the hackathon: Watch a lot of youtube videos, read web pages, pick a reference circuit, decide on how to customize it for our application. Order parts that can't be acquired locally. Use this as an excuse to pick up some tools we've been eyeing for a while. And last weekend, we built a small scale prototype based upon a different design with parts we had on hand (google Slayer Exciter). None of this coil will be reused; it was low power and only produced sparks a fraction of a mm long. But it could make light bulbs fluoresce. We also acquired the helmet, removed the paint and lining, and electrolytically removed the rust.